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Oil Transformer 2026-05-18 15 min readBy Ziyao Engineering Team

Oil-Immersed Transformer Maintenance Guide

Recommended maintenance intervals, DGA analysis frequency, oil testing procedures.

1. Overview

Oil-immersed transformers use mineral oil for insulation and cooling. Proper maintenance is critical for service life. This guide covers DGA (Dissolved Gas Analysis), oil testing frequency, and troubleshooting per IEC 60076-2.

2. Maintenance Schedule

  • Daily: Visual inspection, oil level, temperature
  • 6 months: DGA sampling
  • 12 months: Oil breakdown voltage test
  • 36 months: Full oil analysis + dielectric test
  • After fault: Immediate DGA + winding resistance

3. DGA Alarm Thresholds (IEC 60599)

GasThresholdIndication
Total combustible>720 ppmInvestigate
Acetylene (C₂H₂)DetectedImmediate action
Carbon monoxide (CO)RisingPaper degradation
Hydrogen (H₂)>140 ppmArcing suspected

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